Extended Valve Life
Continuous condition monitoring (vibration, temperature, pressure, flow) means valves get serviced based on actual performance — not a calendar.
SERVICE 02 — VALVE-TRAK
Industrial Control Valve Maintenance with Valve-Trak
Valve-Trak: Stop Guessing. Start Forecasting.
Predictive monitoring and maintenance for industrial control valves — engineered to extend valve life, stabilize budgets, and eliminate unscheduled downtime.
SECTION 01 — THE PROBLEM
The Old Way Doesn't Work
Most plants still maintain control valves the way they did twenty years ago: scheduled service, reactive repair, and emergency interventions when something fails. The result is a familiar pattern:
- Over-maintenance — valves serviced too often, racking up cost and mechanical wear
- Under-maintenance — quiet degradation that surfaces as a failure
- Unpredictable budgets — every month is a new surprise
- Unplanned downtime — the most expensive outcome of all
SECTION 02 — THE ANSWER
A Different Approach
Valve-Trak is our proprietary predictive maintenance program for industrial control valves. It blends real-time monitoring, historical data, and engineering analytics into one unified system.
The result: maintenance that happens when it should — not too early, not too late.
SECTION 03 — VALUE
What Valve-Trak Delivers
Predictable Budgeting
Real-time and historical data drive accurate forecasts for upcoming service. Plan resources, allocate spend, and stop fighting fires.
Zero Surprises
Early detection of failure indicators lets your team intervene during planned shutdowns — not in the middle of production.
SECTION 04 — DEPLOYMENT
How It Works
Assessment & Baseline
We catalog every valve on site. Type, install date, history, current condition. This becomes your baseline.
Monitoring Installation
Wired or wireless sensors deployed on each valve. Non-invasive. Built for harsh industrial conditions.
Real-Time Data Collection
Sensors stream data to our analytic platform. Machine learning detects wear patterns and degradation indicators long before symptoms appear.
Action Recommendations
When a valve flags, your team gets specific guidance: what's wrong, what's needed, when to act.
Continuous Improvement
The system learns. Predictions get sharper. Reliability climbs.
SECTION 05 — STRATEGIC IMPACT
Beyond Maintenance
Safety
Early failure detection prevents hazardous incidents.
Compliance
Detailed records satisfy regulatory and internal audit requirements.
Sustainability
Extended asset life means less waste.
Process Insight
The data reveals optimization opportunities you didn't know existed.
SECTION 06 — CASE STUDY
Real-World Impact
A mid-size chemical processing facility deployed Valve-Trak after years of reactive valve maintenance. Within 18 months: unexpected breakdowns dropped over 60%, spare parts inventory reduced 30%, and maintenance costs stabilized for the first time on record.
60%+
Drop in Unexpected Breakdowns
30%
Spare Parts Inventory Reduction
18 mo
Time to Stable Maintenance Spend
REQUEST DEMO
See What Valve-Trak Could Do at Your Plant.
Request a demo or technical consultation — we'll walk you through how it would deploy in your environment.